Excalibur 40-100C Instrukcja Użytkowania i Eksploatacji

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FEATURES
Heavy-duty massive router lift with 9 1/4" x
11 3/4" aluminum top plate.
Stable 4 post/lift screw design & chain drive
lifting system controlling all 4 corners simul-
taneously.
Fits all fixed base router motors.*
Smooth above-the-table adjustment mech-
anism for fast tool changes & precision bit
setting.
Available with table in either cast-iron (40-
100C), MDF (40-100M) or Phenolic (40-100P).
Sturdy steel stand includes easy access
on/off safety switch with removable lock-
out key & non-slip rubber feet.
Fence has 2 1⁄4" dust collection outlet and
adjustable scales.
Under table steel dust enclosure with
access door, adjustable air vent, power
cord grommet and 4" dust port with 2 1⁄4"
branch inlet to the fence. Includes 2 1⁄4"
dust hose and 2 hose clamps.
Some router models may require reducer
collars/adaptors.
SPECIFICATIONS
OVERALL DIMENSIONS
30 1/2" X 16" X 21” (775 X 406 X 533 MM)
TABLE SIZE
Cast-iron: 16" X 27” (406 X 686 MM)
Phenolic & MDF: 15 3/4" X 25 5/8 (400 X 651 MM)
TABLE HEIGHT
16 (406 MM)
FENCE SIZE (EACH)
3” X 15 1/4" X 3/4” (76 X 387 X 19 MM)
MAXIMUM FENCE TRAVEL
6” (152 MM)
DUST OUTLET
2 1/4” (57 MM)
DISTANCE BETWEEN T-SLOT & SPINDLE CENTER
3/4": 5 1/16” (135 MM)
3/8": 6 9/16" (167 MM)
DISTANCE FROM SPINDLE CENTER TO FRONT
EDGE OF TABLE
8" (205 MM)
T-SLOT DIMENSIONS
3/4” X 13/32” (19 X 10 MM) /
3/8" X 9/32" (10 X 7 MM)
ROUTER INSERT PLATE
9 1/4” X 11 3/4 (235 X 298 MM)
TABLE OPENING SIZES - DIAMETER
PLATE: 3 3/4” (95 MM)
INSERT RING: 1 1/2” (38 MM)
NET WEIGHT (40-100C MODEL)
119 LBS (54 KG)
SETUP & OPERATION MANUAL
MODEL
#40-100
DELUXE ROUTER TABLE KIT
(Bench top model)
VERSION 2 _ REVISION 2_DECEMBER 2013
© Copyright General® International
*
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Podsumowanie treści

Strona 1 - SETUP & OPERATION MANUAL

FEATURESHeavy-duty massive router lift with 9 1/4" x11 3/4" aluminum top plate.Stable 4 post/lift screw design & chain drivelifting syst

Strona 2 - GENERAL® INTERNATIONAL

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur RouterTable - and check for damaged or missing

Strona 3 - CONDITIONS AND EXCEPTIONS:

ASSEMBLY INSTRUCTIONSSERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLE-TED THE INSTALLATION AN

Strona 4 - TABLE OF CONTENTS

7. Attach the two bottom side cross braces, P and Q.8. Turn the stand in the upright position and attachthe middle cross brace on the left side, as sh

Strona 5 - Rules for Safe Operation

The protective coating on the cast-iron table, prevents rustfrom forming during shipping and storage. Remove it byrubbing with a rag dipped in kerosen

Strona 6 - INSTALLATION

3. Turn the stand and table assembly upright and tight-en all bolts.Note: If you previously threaded all the fasteners into theunderside of the cast-i

Strona 7 - REAR VIEW

4. Insert an orange plastic spacer A with the short enddown on one short T- bolt B, then insert the head ofthe bolt in the front upper slot in the fen

Strona 8 - UNPACKING

9. Slide the slot of one fence face onto the 3 elongat-ed bolt heads, then tighten the lock knobs on theother side of the fence.10. Repeat with the se

Strona 9

4. Remove the lift and lock the adjuster screw in placeby turning the lock nut A clockwise (tighten).3. From the underside of the table, adjust the 4

Strona 10 - UNPACKING (CNT’D)

1. Assemble dust enclosure as shown, using the 22short phillips head screws.2. Remove the fence thenturn the assembled routertable upside down.5. Usin

Strona 11 - ASSEMBLY INSTRUCTIONS

This model 40-125 “fixed base” router lift, A is designed toaccommodate the largest diameter router motor bodycurrently available.Note: Based on our r

Strona 12

THANK YOU for choosing this Excalibur by General®International model40-100 Deluxe Router Table Kit (bench top model). This router table has been caref

Strona 13 - TABLE 40-070/40-047/40-043

Note: When mounting the Milwaukee model 5625/5626motor, please ensure that a shim D is between the routerand the clamping surface of the lift.5. Slide

Strona 14 - 40-065 ROUTER FENCE

3. With the router plate leveled to the table,lock the platein place using the two supplied hex socket head screwsC in the threaded holes on both side

Strona 15

BASIC ADJUSTMENTS & CONTROLSADJUSTING THE FENCE ALONG THE RAILSThe fence can be slid along the rails A. Loosen lockinghandles B, slide fence then

Strona 16 - CLOSE UP VIEW

With the safety switch on the stand in the “off” positionA, turn or flip the switch on your router to the “on” posi-tion and then plug the cord on the

Strona 17

Note: when not in use, the spacer bars can be stored onthe t-track on the back of the fence body as shown.Each spacer bar has two sides which allow yo

Strona 18 - 40-130 DUST COLLECTION KIT

GROOVE CUTTINGBeading is commonly defined as cutting a groove orbead in the face of a board.1. If installed, remove the spacer bars on the outfeedfenc

Strona 19 - ASSEMBLY INSTRUCTIONS

RECOMMENDED OPTIONAL ACCESSORIESWe offer some optional accessories available from your local General International dealer for increased con-venience,

Strona 20 - Close but not touching

44317777777756569822CAST-IRON TABLE 27”X 16” # 40-070 1256743810 910121113PARTS LIST – #40-070Cast-iron table(with models #40-100C & #40-070EK )PA

Strona 21 - INSTALLING THE STARTING PIN

22666653417PART NO. REFERENCE NO. DESCRIPTION SPECIFICATION QTY40047-01 2716E014B MDF TABLE 400 X 600 MM 140049-02 903M06030 FLAT HEX SOCKET HEAD

Strona 22 - ADJUSTING THE FENCE FACES

292344741633333216617353535111766171047815913121816171920353511452151314916171918128PART NO. REF. N0. DESCRIPTION SPECIFICATIONS QTY4006501 27160032A

Strona 23 - OPERATING INSTRUCTIONS

GENERAL® INTERNATIONAL WARRANTYAll component parts of General® International and Excalibur by General International® prod-ucts are carefully inspected

Strona 24 - JOINTING

3016172151415141514181912179118731111632115222022161110471515144141415423PART NO. REF. NO. DESCRIPTION SPECIFICATIONS QTY40060-02 27160015 LONG TOP BR

Strona 25 - Fig. 1 Fig. 2

198308A248B252529134014122352252252322720122912272612109293220122620112026273636163816381515351821181533153363973137344281723262731Router lift(#40-125

Strona 26

PARTS LIST – #40-125NOTES:PART NO. REF. N0. DESCRIPTION SPECIFICATIONS QTY40125-01 60800001A ALUMINUM CARRIAGE BRACKET 140125-02 60500002 MAIN GEAR SH

Strona 27 - CAST-IRON TABLE 27”X 16”

33202041913873442176123101112151614185331339PART NO. REF. NO. DESCRIPTION SPECIFICATIONS QTY40130-01 32240001 FRONT BOX PANEL 140130-02 32240002 RIGHT

Strona 28 - MDF table

IMPORTANTWhen ordering replacement parts, always give the model number, serial number of the machine andpart number. Also a brief description of each

Strona 29 - Router Fence

TABLE OF CONTENTSRules for safe operation . . . . . . . . . . . . . . .5Installation . . . . . . . . . . . . . . . . . . . . . . . .6Safety . . . . .

Strona 30 - PARTS LIST – #40-060

1. Make sure that the operator has been properlytrained and has read and understands the Owner’sManual before operating any machinery.2. Be sure to re

Strona 31 - Router lift

INSTALLATION6THE MACHINE IS HEAVY (119 LBS - 54 KG). DO NOT OVEREXERT. ARRANGE TO HAVE HELP NEARBY AND READY FOR UNPACK-ING AND SET UP.SERIOUS PERSONA

Strona 32 - PARTS LIST – #40-125

DELUXE ROUTER TABLE KIT (Bench top model)Model #40-100IDENTIFICATION OF MAIN PARTS AND COMPONENTSAA- ON/OFF SWITCH WITH REMOVABLE SAFETY KEYB- TABLE*C

Strona 33 - Dust Collection Kit

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur RouterTable - and check for damaged or missing

Strona 34 - MODEL 40-100

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur RouterTable - and check for damaged or missing

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